Sectors

SAP for automotive

Few industries run as tightly orchestrated as automotive.

Lines move every minute. Parts must arrive exactly on time, in exactly the right sequence, with zero room for error. One missing component can stop an entire
line and the penalties and brand impact can be severe. 

 

Automotive-header

Automotive operations don’t just need SAP that works. They need SAP that synchronises perfectly with production, integrates with automation and sequencing systems, and provides real time traceability the moment anything changes. When timing is everything, your SAP landscape must be lean, clean and fast. 

That's where we come in.

The Reality

This isn’t business as usual. This is business at high speed, and your SAP needs to keep up.

The pressures you face

Business & process pressures

  • High penalties, cost exposure and brand risk associated with even minor line stoppages.
  • Complex supplier ecosystems with strict inbound timing requirements.
  • Tight production tolerances requiring precision sequencing, deep traceability and flawless quality data.
  • Pressure to reduce inventory to lean levels while maintaining uninterrupted line flow.
  • Growing automation on the production floor needing tight integration across SAP, MES and hardware.
What compounds it

SAP challenges exacerbating them

  • Highly customised JIT/JIS processes built in outdated SAP environments that are difficult to maintain or upgrade.
  • Legacy APO setups causing inaccuracies in sequencing, planning and line feeding.
  • Poor integration with shop floor automation: scanners, AGVs, sequencing racks, pick to light, etc.
  • Limited visibility across production, warehouse and inbound logistics when systems don't speak the same language.

Automotive SAP landscapes are some of the most customised, and most fragile, in the world. Modernising them without disrupting production requires true specialists.

Clean, stable JIS/JIT execution

  •  EWM + PP integrated for precise timing and sequencing.

  • Removal of legacy customisation that creates fragility or risk.

  • Predictable, reliable line feeding with real time visibility. 

Sequencing optimisation with modern planning tools

  •  IBP and MP&S for accurate sequence planning and capacity balancing.

  • Alignment between inbound logistics, warehouse and line side operations.

  • Reduced missequencing and fewer last minute workarounds. 

Integrated QM for full traceability

  • Quality checkpoints embedded directly in production and warehouse flows.

  • Complete audit trail from supplier → inbound → production → finished goods.

  • Rapid issue containment when defects are detected. 

Automotive grade AMS focused on line continuity

  • Rapid incident response designed to protect production uptime.

  • Performance optimisation, Basis health and vulnerability reduction.

  • Onshore UK and Australia teams for immediate support when a line is at risk. 

S/4 transformation built for a modular, clean core future

  •  Migration paths that remove old custom code and sequencing patches.

  • Standardised, future ready architecture aligned with industry direction.

  • Reduced technical debt to support robotics, automation and AI. 

TCT: because you need an SAP partner who understands…

JIT/JIS complexity and production sequencing

SAP EWM, PP, IBP, QM and MES working as one ecosystem

The cost and risk of line stoppages

Zero margin for error execution

Automation integration (AGVs, scanners, racks, robotics)

Clean core S/4 transformation with minimal disruption

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FAQs

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